Njira zopangira atolankhani s ndi njira yofunika pokonza zitsulo. Kupanga ndi njira yopangira yomwe imagwiritsa ntchito nyundo kapena kukanikiza kutenthetsa chitsulo chopanda kanthu mpaka kutentha kwina kuti chipange mawonekedwe enaake. Zotsatirazi zimatengera makina osindikizira a matani 2,000 monga chitsanzo kuti awonetse kayendedwe kake.

1. Kutentha kwa Billet: Choyamba, ikani billet yachitsulo mu ng'anjo yotenthetsera kuti itenthetse. Jiniral Kutentha kutentha ndi za 1100 ℃-1250 ℃, kotero kuti billet akhoza kufika boma wopunduka mosavuta.

2. Kupanga: Ikani chopanda chomwe chatenthedwapo pa makina osindikizira ndikuyambitsa makina osindikizira a fo rming. Pa akamaumba, liwiro akamaumba ndi akamaumba kuthamanga ayenera pang'onopang'ono kuwonjezedwa kupewa osauka kumanga khalidwe. Mukaumba, muyenera kugwira ntchito moleza mtima komanso mosamala kuti mupewe khoma, kusweka, kusweka, etc.

3. Kuziziritsa: Mukamaliza kuumba, gwiritsani ntchito madzi kuti muziziziritsa nthawi yomweyo kuti musawotche kwambiri zomwe zilibe kanthu komanso zomwe zingasokoneze ubwino wa mankhwala omalizidwa. Kuzizira kwanthawi zonse ndi mphindi 5-10, ndipo nthawi yeniyeni imatha kusinthidwa malinga ndi liwiro lopanga komanso kukula kwa billet.

4.Processing: Magawo opangidwa utakhazikika amatha kutha. Lathes, makina mphero ndi zinar makina processing zipangizo nthawi zambiri ntchito pokonza kukula, pamwamba khalidwe, etc. wa chomalizidwa kukwaniritsa zofunika kasitomala.

5.The pamwamba ndi masitepe zofunika atolankhani forging ndondomeko. Mlandu wapadera waperekedwa pansipa: fakitale yopanga XX kampani ikuyenera kupanga gulu la φ200m mx 800 mm matabwa. Shaft iyi imakonzedwa kuchokera kuzitsulo za SAE1045. Kupanga kwapadera kuli motere:

1. Nkhani zokonzedwaation: Gulani zitsulo za SAE1045 ndikuphunzira kuchokera ku kusanthula kwa mankhwala achitsulo.

Zigawo zake zazikulu ndi 0.45% carbon, 0,75% manganese, ndi 0.15% sulfure. Choyamba, kudulazitsulo mpaka kukula kofunikira.

2. Kutentha: Kutenthachitsulo chodulidwa mpaka 1100 ℃-1250 ℃ kudzera mu ng'anjo yotenthetsera, kenako chitulutseni ndikuchiyika pa makina osindikizira.

3. Kupanga: Chitsulo pa makina osindikizira amapangidwa kukhala shaft yomalizidwa ndi kukula kwa φ200m × 1400 mm. Shaft yomalizidwa imafunika kuti ikhale yomaliza pamwamba komanso yozungulira 0.03mm.

4. Kuziziritsa: Tsinde lomalizidwa likapangidwa ndi kupangidwa, liyenera kuziziritsidwa m'madziKwa mphindi 10 kuti kutentha kwa shaft yomalizidwa kusafike 250 ° C.

5. Kukonza: Fkwenikweni, miyeso ndi finely kukonzedwa ndi lathes ndi makina mphero kukwaniritsa zofunika mkulu-mwatsatanetsatane.