1. Ibisobanuro birambuye

Hamwe niterambere rya tekinoroji ya servo igereranijwe, guhagarika ubunyangamugayo no kugenzura umuvuduko wibikoresho bya hydraulic bigenda byiyongera. Imashini ya hydraulic isaba ibisobanuro bihanitse, gufunga-gufunga PLC igenzura (pompe zihinduka cyangwa indangagaciro) hamwe na disikuru yo kwimura no kugenzura servo ikunze gukoreshwa. Kurugero, guhagarika neza kwerekanwa birashobora kugera kuri ± 0. Olmm. Muri isothermal forging hydraulic press isaba umuvuduko muke cyane kandi ushikamye, mugihe umuvuduko wakazi wa slide ari 0.05 ″ —0.30mm / s, ikosa ryihuta rishobora kugenzurwa muri ± 0.03mm / s. Igenzura rifatanije gufunga-kugenzura ibyimurwa hamwe na servo ya valve igereranya nayo itezimbere cyane gukosora no kuringaniza imikorere no guhuza ibikorwa byimukanwa byimukanwa (slide) munsi yumutwaro wa eccentric, kandi bigakomeza guhuza neza na horizontal kuri 0.04 munsi yumutwaro wa eccentric. “-0.05mm / m urwego.

Mu 2005, mu imurikagurisha mpuzamahanga ry’imashini mu Bushinwa (CIMT2005), ASTR0100 (nominal force 1000kN) imashini yunama yerekanwa na Amada, mu Buyapani yari ifite icyerekezo cyo kunyerera cyerekana neza 0.001mm, kandi umugongo wasubiwemo imbere n’inyuma The guhagarara neza ni 0.002mm.

2. Kwishyira hamwe no gusobanura neza sisitemu ya hydraulic

Ubu ububiko bwa poppet ntibukoreshwa gake, kandi ikoreshwa rya bisi rusange iragabanuka kimwe, na karitsiye ya karitsiye irakoreshwa cyane. Ukurikije ibisabwa byumuzunguruko utandukanye, valve ya cartridge yinjijwe mumurongo umwe cyangwa myinshi ya valve, igabanya cyane umuyoboro uhuza imiyoboro, bityo bikagabanya igihombo cyumuvuduko wamazi mumuyoboro kandi bikagabanya guhinda umushyitsi. Ubwoko butandukanye bwo kugenzura ibyapa biri muri karitsiye ya karitsiye bikungahaza cyane imikorere yo kugenzura, kugenzura neza no guhuza neza na valve zitandukanye. Umubare munini wibikorwa bya tekinoroji ya servo hamwe na servo mugucunga valve na pompe zihinduka nabyo byanonosoye cyane tekinoroji yo kugenzura hydraulic.

3. Kugenzura imibare, kwikora no guhuza imiyoboro

Mugucunga ibyuma bya hydraulic, imashini igenzura inganda yakoreshejwe cyane nka mudasobwa yo hejuru, kandi programable logic controller (PLC) ni sisitemu yimashini ebyiri igenzura kandi ikora buri gice cyibikoresho. Ishuri rikuru ry’ubumenyi n’ikoranabuhanga rya Huazhong ryiga uburyo bwo kugenzura amashanyarazi y’amazi yihuta, ashyiraho uburyo bwo kugenzura imiyoboro hamwe n’imashini igenzura inganda na PLC kugira ngo igenzure neza, imiyoborere yegerejwe abaturage, ndetse n’ubugenzuzi bwegerejwe abaturage. Isosiyete Amada ishyira imbere imiyoboro ya FBDIII-NT ihuza imiyoboro ihuye neza na mashini igoramye cyane, kandi ikoresha sisitemu ya serivise ya ASISIOOPCL kugirango icunge neza CAD / CAM. Muburyo bwikora bwo kugenzura imibare, kugenzura byinshi-axis byabaye rusange. Mu mashini yunama hydraulic, ibikoresho byinshi bikoresha amashoka 8 yo kugenzura, ndetse bimwe bigera kuri 10.

4. Guhinduka

Kugirango duhuze byinshi kandi byinshi-bitandukanye, ibyiciro bito-by-umusaruro, ibyifuzo byoroha byimashini zikoresha hydraulic byagaragaye cyane, bigaragarira cyane cyane muburyo butandukanye bwihuse bwo guhindura imashini, harimo gupakira byihuse no gupakurura ibikoresho byangiza. , Gushiraho no gucunga, gutanga byihuse ibikoresho byangiza, nibindi.

5. Umusaruro mwinshi kandi neza

Umusaruro mwinshi ntugaragarira gusa mumuvuduko mwinshi wibikoresho ubwabyo, ahubwo binagaragarira cyane cyane muri automatisation hamwe nubushobozi buhanitse bwibikorwa byubufasha, bigabanya inzira yubufasha ifata umwanya munini wimashini. Nko gukoresha imikoreshereze yipakurura no gupakurura, gutahura byikora kwambara (igikoresho), sisitemu yo gusiga amavuta, sisitemu yo gutondeka byikora, guhita byihuta, gufungura byihuse no gufungura ibikorwa byakazi bigendanwa, no guhagarara neza no gufunga.

6. Kurengera ibidukikije no kurinda umutekano bwite

Usibye ibikoresho byo gufunga umutekano bibuza kunyerera kunyerera, sisitemu yo kurinda umwenda utagaragara kandi ikoreshwa mubihe byinshi. Muri sisitemu ya hydraulic, umwanda wamavuta yamenetse yatumye habaho iterambere ryinshi muburyo butandukanye bwo gufunga. Mu murongo wo kubyara ibicuruzwa, urusaku rwo kubona rufite ingaruka zikomeye ku bidukikije, bityo rero uburyo bwo kubona bugafungwa mu gikoresho kimeze nk'agasanduku, kandi kikaba gifite ibikoresho byo gukusanya ibyuma byangiza no gutwara ibintu, biteza imbere cyane ibidukikije biva mu mahanga.

7. Ku murongo kandi wuzuye

Umusaruro ugezweho usaba abatanga ibikoresho ntabwo batanga ibikoresho kimwe gusa, ahubwo banatanga ibikoresho byuzuye kumurongo wose wibyakozwe kugirango ugere kumushinga. Kurugero, umurongo utanga ibinyabiziga bitwikiriye ibice ntibishobora gutanga gusa imashini nini nini ya hydraulic, kandi imashini itanga imashini cyangwa ibikoresho byohereza hagati ya buri mashini ya hydraulic nayo ni igice cyingenzi cyo gutanga. Urundi rugero ni umurongo wo gukora aluminium. Usibye imashini itanga hydraulic, hari byinshi byongeweho nko gushyushya ingot, guhagarika umutima no kugorora torsion, kuzimya kumurongo, kuryama gukonje, guhagarika ibiti, guhagarika uburebure, no kuvura gusaza. Ibikoresho bifasha mbere na nyuma. Kubwibyo, uburyo bwo gutanga ibintu byuzuye hamwe numurongo byahindutse inzira nyamukuru yuburyo bwo gutanga.