1. Kururamisa kwepamusoro

Nekuvandudzwa kweiyo proportional servo tekinoroji, iko kumira chaiko uye nekumhanyisa kudzora kurongeka kwema hydraulic presses iri kuwedzera nekukwira. Muma hydraulic presses anoda high precision, yakavharwa-loop PLC control (variable pombi kana mavharuvhu) ine displacement grating yekuona uye proportional servo control inowanzoshandiswa. Semuenzaniso, kumira kweiyo inotsvedza kunogona kusvika ± 0. Olmm. Mune isothermal forging hydraulic press inoda yakanyanya kuderera kutsvedza uye kugadzikana kwakanaka, kana kumhanya kwekushanda kweslide kuri 0.05 ″-0.30mm/s, kukanganisa kwekumhanya kwekumhanya kunogona kudzorwa mukati me ± 0.03mm/s. Iyo yakasanganiswa yakavharwa-loop kutonga kweiyo displacement sensor uye yakaenzana servo valve zvakare inovandudza zvakanyanya kururamisa uye kuyera kuita uye kuwiriranisa kweinofambiswa crossbeam (slider) pasi pe eccentric mutoro, uye inochengeta iyo yakatwasuka yekutsvedza kusvika 0.04 pasi pe eccentric mutoro. “-0.05mm/m nhanho.

Muna 2005, paChina International Machine Tool Show (CIMT2005), iyo ASTR0100 (nominal force 1000kN) automatic bending machine yakaratidzwa naAmada, Japan yaiva nesliding block positioning ye 0.001mm, uye backgauge yakadzokororwa kumberi nekumashure zvinzvimbo. kurongeka kwechokwadi ndeye 0.002mm.

2. Kubatanidzwa uye kunyatsojeka kwe hydraulic system

Iye zvino mavharuvhu epoppet haawanzo kushandiswa, uye kushandiswa kwemavharuvhu akajairwa kwakaderedzwa nenzira yakafanana, uye mavharuvhu ecartridge anoshandiswa zvakanyanya. Zvinoenderana nezvinodiwa zvemaseketi akasiyana, iyo cartridge valve inosanganiswa mune imwe kana akati wandei mavharuvhu mavharuvhu, ayo anoderedza zvakanyanya pombi yekubatanidza pakati pemavharuvhu, nekudaro ichidzikisa kurasikirwa kwekumanikidza kwemvura mupombi uye kuderedza kuvhunduka. Iwo akasiyana ekudzora chifukidziro pamahwendefa mune vharuvhu tema Huwandu hukuru hwemashandisirwo eiyo proportional uye servo tekinoroji mukudzora mavharuvhu uye akasiyana pombi akakwenenzvera zvakare zvakanyanya hydraulic control tekinoroji.

3. Numerical control, automation uye networking

Mukutonga kwedhijitari ye hydraulic presses, michina yekudzora maindasitiri yakashandiswa zvakanyanya sekombuta yepamusoro, uye programmable logic controller (PLC) idhizaini yemuchina inodzora zvakananga uye inoshanda chikamu chimwe nechimwe chemidziyo. Huazhong Yunivhesiti yeSainzi neTekinoroji iri kudzidza iyo yekudzora sisitimu yekukurumidza forging hydraulic unit, ichigadzira pane-saiti yekudzora network system ine maindasitiri ekudzora muchina uye PLC kuti ione yepakati pekutarisa, yakaganhurwa manejimendi, uye kudzora kwakadzika. Amada Kambani inoisa kumberi iyo FBDIII-NT yakatevedzana network yekubatanidza inoenderana nepamusoro-chaiyo yekubhenda muchina mumushini wekukotamisa hydraulic, uye inoshandisa iyo ASISIOOPCL network service system kubata zvakafanana CAD/CAM. Mune otomatiki nhamba yekudzora tekinoroji, multi-axis control yave yakajairika. Mune hydraulic kubhenda muchina, michina mizhinji inoshandisa 8 matemo ekudzora, uye mamwe anosvika gumi.

4. Kuchinja-chinja

Kuti uenderane neakawanda uye akawanda akasiyana-siyana, madiki-batch maitiro ekugadzira, iyo inoshanduka inodiwa ye hydraulic presses zvave kuwedzera uye zvakanyanya kuoneka, izvo zvinonyanya kuratidzwa muakasiyana-siyana anokurumidza kuchinja mold tekinoroji, kusanganisira kukurumidza kurodha uye kuburitsa maturusi abrasive. , Kugadzwa uye manejimendi, nekukurumidza kuendesa kweabrasive maturusi, nezvimwe.

5. Kubudirira kwepamusoro uye kushanda kwepamusoro

Kubudirira kwepamusoro hakungoratidzwi mukumhanya kwakanyanya kwemidziyo pachayo, asi zvakare inonyanya kuratidzwa mune otomatiki uye nepamusoro pekuita kwekubatsira maitiro, izvo zvinodzikisira nzira yekubatsira inotora nguva yemuchina mukuru. Zvakadai sekushandisa kurodha uye kuburitsa manipulators, kuona otomatiki kweabrasive (chishandiso) kupfeka, otomatiki lubrication masisitimu, otomatiki kuronga masisitimu, otomatiki palletizing, kuvhura-kumhanya kwekuvhura uye kuvhurwa kwemafoni ekushanda, uye kunyatsomira nekukiya.

6. Kuchengetedzwa kwezvakatipoteredza uye kuchengetedzwa kwevanhu

Pamusoro pekuchengetedza midziyo yekuvhara iyo inodzivirira inotsvedza kubva kutsvedza pasi, infrared light curtain protection systems inoshandiswawo muzviitiko zvakawanda. Muiyo hydraulic system, kusvibiswa kwekudonha kweoiri kwakakurudzira kuvandudzwa kwakawanda kune akasiyana masisitimu ekuvharisa. Mumutsara wekugadzira extrusion, ruzha rwekuona rune simba guru pane zvakatipoteredza, saka nzira yekucheka inonamwa mubhokisi-yakaita mudziyo, uye yakashongedzerwa ine otomatiki sawdust yekuunganidza uye yekufambisa mudziyo, iyo inovandudza zvakanyanya nzvimbo yekugadzira extrusion.

7. In-line uye yakakwana

Kugadzirwa kwemazuva ano kunoda vatengesi vemidziyo kwete kungopa chidimbu chimwe chete chemidziyo, asiwo kuti vape seti yakakwana yemidziyo yemutsetse wese wekugadzira kuti uwane purojekiti yeturnkey. Semuenzaniso, mutsara wekugadzira wemotokari inovhara zvikamu haingogone kupa mashoma mahombe e hydraulic press, uye inotakura manipulator kana mudziyo wekufambisa pakati pega yega hydraulic press zvakare chikamu chakakosha chekugovera. Mumwe muenzaniso ndeye aluminium extrusion yekugadzira mutsara. Pamusoro peiyo extrusion hydraulic press, kune akawanda eextrusions akadai senge ingot kudziyisa, tension uye torsion kutwasanudza, online quenching, kutonhora mubhedha, kuvhiringwa sawing, fixed-length sawing, uye kuchembera kurapwa. Midziyo yekubatsira pamberi uye shure. Nokudaro, nzira yekugovera yegadziriro yakakwana uye mutsara yakava iyo huru yezvino nzira yekugovera.