1. Ukuchaneka okuphezulu

Ngophuhliso lwetekhnoloji ye-servo ehambelanayo, ukuchaneka kokumisa kunye nokuchaneka kokulawulwa kwesantya soxinzelelo lwe-hydraulic kuya phezulu nangaphezulu. Kucinezelo lwe-hydraulic olufuna ukuchaneka okuphezulu, ulawulo lwe-PLC oluvaliweyo (iipompo eziguquguqukayo okanye iivalvu) kunye nokufumanisa i-grating yokufuduka kunye nokulawulwa kwe-servo ngokulinganayo kudla ngokusetyenziswa. Umzekelo, ukumisa ukuchaneka kwesilayidi kunokufikelela ku-±0. Olmm. Kwi-isothermal forging hydraulic press efuna isantya esiphantsi kakhulu sesilayidi kunye nokuzinza okulungileyo, xa isantya sokusebenza sesilayidi siyi-0.05″-0.30mm / s, impazamo yozinzo lwesantya inokulawulwa ngaphakathi kwe ± 0.03mm/ s. Ulawulo oludibeneyo oluvaliweyo lwe-sensor yokufuduka kunye ne-valve ye-servo elinganayo iphinda iphucule kakhulu ukulungiswa kunye nokusebenza komgangatho kunye nokulungelelaniswa kwe-crossbeam ehambayo (i-slider) phantsi komthwalo we-eccentric, kwaye igcina ukuchaneka okuthe tye kwe-slider ukuya kwi-0.04 phantsi komthwalo we-eccentric. “-0.05mm/m inqanaba.

Ngo-2005, kwi-China International Machine Tool Show (CIMT2005), i-ASTR0100 (i-nominal force 1000kN) umatshini wokugoba ozenzekelayo oboniswe ngu-Amada, iJapan yayinebhloko ye-sliding yokubeka ukuchaneka kwe-0.001mm, kunye ne-backgauge yaphindwa kwizikhundla zangaphambili nasemva. ukuchaneka kwendawo yi-0.002mm.

2. Ukudibanisa kunye nokuchaneka kwenkqubo ye-hydraulic

Ngoku iivalve ze-poppet azifane zisetyenziswe, kwaye ukusetyenziswa kweebhloko zevalve ngokubanzi kuncitshiswa ngokuhambelanayo, kwaye iivalve zekhatriji zisetyenziswa ngokubanzi. Ngokweemfuno zeesekethe ezahlukeneyo, ivalve yekhatriji idityaniswe kwibloko enye okanye ezininzi zevalve, ethi icuthe kakhulu umbhobho wokudibanisa phakathi kweevalvu, ngaloo ndlela inciphisa ilahleko yoxinzelelo lolwelo kumbhobho kunye nokunciphisa ukungcangcazela komothuko. Iindidi zokulawula iiplati zokukhusela kwi-valve ye-cartridge ziphucula kakhulu ukusebenza kokulawula, ukuchaneka kokulawula kunye nokuguquguquka kweendlela ezahlukeneyo ze-cartridge valves. Inani elikhulu lokusetyenziswa kobuchwephesha obulinganayo kunye ne-servo kwiivalvu zolawulo kunye neepompo eziguquguqukayo nazo ziphucule kakhulu iteknoloji yokulawula i-hydraulic.

3. Ulawulo lwamanani, ukuzenzekelayo kunye nokunxibelelana

Kwi-digital control of hydraulic presses, oomatshini bokulawula i-industrial baye basetyenziswa ngokubanzi njengekhompyutheni ephezulu, kwaye i-programmable logic controller (PLC) yinkqubo yomatshini ombini olawula ngokuthe ngqo kwaye usebenze inxalenye nganye yesixhobo. IYunivesithi yaseHuazhong yeNzululwazi kunye neTeknoloji ifunda inkqubo yolawulo lweyunithi yokubumba ngokukhawuleza kwe-hydraulic, isenza inkqubo yothungelwano lwe-site kunye nomatshini wolawulo lwemizi-mveliso kunye ne-PLC ukuqonda ukubekwa kweliso okuphakathi, ulawulo olunabileyo, kunye nolawulo olunabileyo. Inkampani ye-Amada ibeka phambili i-FBDIII-NT ye-series network network connection ehambelana nomatshini wokugoba ophezulu-ochanekileyo kumatshini wokugoba we-hydraulic, kwaye isebenzisa inkqubo yenkonzo yothungelwano ye-ASISIOOPCL ukulawula ngokufanayo i-CAD/CAM. Kwitekhnoloji yolawulo lwamanani oluzenzekelayo, ulawulo lwe-multi-axis luqhelekile. Kumatshini wokugoba wehydraulic, izixhobo ezininzi zisebenzisa ii-axes zokulawula ezi-8, kwaye ezinye zide ziye kuthi ga kwi-10.

4. Ukuba bhetyebhetye

Ukuze ukwazi ukuziqhelanisa neentlobo ngeentlobo ezininzi, iindlela zokuvelisa iibhetshi ezincinci, iimfuno zokuguquguquka koxinzelelo lwe-hydraulic ziye zabonakala ngakumbi nangakumbi, ezibonakaliswa ikakhulu kubuchwephesha obuguqukayo obukhawulezayo bokubumba, kubandakanya ukulayisha okukhawulezayo kunye nokothula izixhobo ezirhabaxa. , Ukusekwa kunye nolawulo, ukuhanjiswa ngokukhawuleza kwezixhobo eziqhekezayo, njl.

5. Imveliso ephezulu kunye nokusebenza kakuhle

Imveliso ephezulu ayibonakali kuphela kwisantya esiphezulu sezixhobo ngokwazo, kodwa ibonakaliswe ngokukodwa kwi-automation kunye nokusebenza okuphezulu kweenkqubo ezincedisayo, ezinciphisa inkqubo encedisayo ehlala ixesha lomatshini oyintloko. Njengokusetyenziswa kokulayisha kunye nokukhupha i-manipulators, ukufumanisa ngokuzenzekelayo ukunxiba kwe-abrasive (isixhobo) ukunxiba, iinkqubo zokuthambisa ngokuzenzekelayo, iinkqubo zokuhlela ngokuzenzekelayo, i-palletizing ngokuzenzekelayo, ukuvulwa kwesantya esiphezulu kunye nokuvulwa kweetafile zokusebenza ezihambayo, kunye nokubeka ngokuchanekileyo kunye nokutshixa.

6. Ukukhuselwa kwendalo kunye nokhuseleko lomntu

Ukongeza kwizixhobo zokutshixa ezikhuselekileyo ezithintela isilayidi ukuba singatyibiliki ezantsi, iinkqubo zokhuselo lomkhusane wokukhanya kwe-infrared nazo zisetyenziswa ngamaxesha amaninzi. Kwi-hydraulic system, ungcoliseko lokuvuza kweoyile lukhuthaze uphuculo oluninzi kwiinkqubo ezahlukeneyo zokutywina. Kumgca wemveliso we-extrusion, ingxolo ye-sawing inempembelelo enkulu kwindalo, ngoko ke inkqubo yokubona itywinwe kwisixhobo esinebhokisi, kwaye ixhotyiswe ngeqoqo elizenzekelayo le-sawdust kunye nesixhobo sokuthutha, esiphucula kakhulu indawo yokuvelisa i-extrusion.

7. Emgceni kwaye ugqibezele

Imveliso yanamhlanje idinga ababoneleli bezixhobo kungekhona nje ukubonelela ngesixhobo esinye, kodwa kunye nokubonelela ngeseti epheleleyo yezixhobo kumgca wemveliso wonke ukufezekisa iprojekthi ye-turnkey. Ngokomzekelo, umgca wemveliso weendawo zokugubungela imoto awukwazi ukubonelela kuphela oomatshini abambalwa abakhulu be-hydraulic, kwaye i-manipulator yokuhambisa okanye isixhobo esihambisayo phakathi koshicilelo lwe-hydraulic nganye ikwayinxalenye ebalulekileyo yobonelelo. Omnye umzekelo ngumgca wokuvelisa i-aluminium extrusion. Ukongeza kumatshini wokushicilela we-hydraulic we-extrusion, kukho intaphane ye-extrusions efana nokufudumeza kwe-ingot, i-tension kunye ne-torsion straightening, ukucima i-intanethi, ibhedi yokupholisa, ukuchithwa kwe-sawing, ubude obusisigxina kunye nonyango lokwaluphala. Izixhobo ezincedisayo ngaphambi nasemva. Ngoko ke, indlela yokubonelela ngesethi epheleleyo kunye nomgca uye waba yinto ephambili yendlela yokubonelela ngoku.