Izinqubo zokunyathelisa zomgunyathi s kuyindlela ebalulekile yokucubungula izinto zensimbi. I-Forging yinqubo yokwakha esebenzisa isando noma ukucindezela ukushisisa insimbi engenalutho ezingeni lokushisa elithile ukuze iyenze ibe yisimo esithile. Okulandelayo kuthatha umshini wokukhiqiza wamathani angu-2,000 njengesibonelo ukwethula ukugeleza kwenqubo yawo.

1. Ukushisisa i-billet: Okokuqala, faka i-billet yensimbi esithandweni sokushisa ukuze sishise. Isakhi sofuzoUkushisa kwe-ral ukushisa kumayelana ne-1100 ℃-1250 ℃, ukuze i-billet ifinyelele esimweni esikhubazekile kalula.

2. Ukubumba: Beka indawo engenalutho eshisiwe ngaphambilini emshinini wokufoja bese uqala umshini wokufoja othi fo rming. Ngesikhathi sokubumba, isivinini sokubumba kanye nokucindezela kokubumba kufanele kukhuliswe kancane kancane ukuze kugwenywe izinga eliphansi lokwakha. Lapho ubumba, udinga ukusebenza ngesineke futhi ngokucophelela ukuze ugweme udonga, ukuqhekeka, ukuphuka, njll.

3. Ukupholisa: Ngemva kokuba ukubumba sekuqediwe, sebenzisa amanzi ukuze upholise ngokushesha ukuze ugweme ukushisisa okungenalutho futhi kuthinte izinga lomkhiqizo oqediwe. Izinga lokupholisa elijwayelekile liyimizuzu engu-5-10, futhi isikhathi esithile singashintshwa ngokuvumelana nesivinini sokwenza kanye nosayizi we-billet.

4.Ukucubungula: Izingxenye ezakhiwe ezipholile zingaqedwa. Ama-lathes, imishini yokugaya nokunyer imishini yokucubungula imishini ivamise ukusetshenziselwa ukucubungula usayizi, ikhwalithi yendawo, njll. yomkhiqizo oqediwe ukuze kuhlangatshezwane nezidingo zamakhasimende.

5.Lokhu okungenhla kuyizinyathelo eziyisisekelo zenqubo yokunyathelisa yokuqamba. Icala elithile linikezwe ngezansi: imboni yomgunyathi ebizwa nge-XX inkampani idinga ukukhiqiza inqwaba ye-φ200m mx800mm amashafu. Le shaft icutshungulwa kusuka ku-SAE1045 steel. Inqubo ethile yokukhiqiza imi kanje:

1. Izinto ezilungisiweation: Thenga insimbi ye-SAE1045 futhi ufunde ekuhlaziyweni kwamakhemikhali ensimbi.

Izingxenye zayo eziyinhloko 0.45% carbon, 0.75% manganese, kanye 0.15% sulphur. Okokuqala, sika i-insimbi ngosayizi odingekayo.

2. Ukushisa kuqala: Ukushisainsimbi esikiwe ibe ngu-1100℃-1250℃ ngesithando sokushisa, bese uyikhipha bese uyibeka emshinini wokukhanga.

3. Ukwakheka: Insimbi emshinini wokukhanga yakhiwa yaba ishafu eqediwe enosayizi φ200m mx 1400mm. I-shaft eqediwe iyadingeka ukuze ibe nesiphetho esiphezulu nesiyindilinga esingu-0.03mm.

4. Ukupholisa: Ngemva kokuba i-shaft eqediwe yenziwe futhi yakheka, idinga ukupholiswa emanziniImizuzu eyi-10 ukuze izinga lokushisa le-shaft eliqediwe lingafinyeleli ku-250 ° C.

5. Iyacubungula: Fempeleni, ubukhulu bucutshungulwa kahle ngama-lathes kanye nemishini yokugaya ukuze kuhlangatshezwane nezidingo zokunemba okuphezulu.